Welding Rods for Stick Welding – Complete Guide on Electrodes

multiple welding rods in package

Welding Rods

If you are a welder, you probably are curious which type of welding rod for stick welding you should ideally choose.

In this guide, we will show you the differences between the most common welding rods. Moreover, we will explain you the encoding of all the digits in the stick electrode AWS classification and what kind of coating material each electrode provides.

Also, you can start your recherche here about which type of welding rod is good for your application.

So let’s start with our first chapter to get a general overview of the properties of welding rods:

Welding rods classification

According to the American Welding Society AWS, welding rod types are standardized. The AWS classification on rods consists of a letter and four following digits. For example, take a look at the following image:

Welding Rod Classification

Welding Rod Classification

When you have an E6011 electrode, the letter E corresponds to the Electrode. The 1st and 2nd digit tell you the minimum tensile strength (What is tensile strength?) your electrode has. In this example, it would be 60,000 pounds per square inch. The 3rd digit tells you suited welding positions. The 4th and last digit gives information about the welding rod coating type and corresponding weld current (AC/DC, DC-, DC+)

If you take most common welding rods and decode the classification information you will receive the following classification list table which contains the type of coating, welding position and the corresponding welding current:

Electrode classification table

Electrode classification table

DC+ is also called DCEP (=direct current electrode positive) and DC- is also called DCEN (=direct current electrode negative), while AC stands for alternating current.

One thing I’d also like to mention is that moisture resistant electrodes can be recognized by the suffix “R”.

Properties of welding rods

Welding rods are consumable welding sticks used for welding projects and machines to weld together metals in the stick welding process. (SMAW / Shielded Metal Arc Welding).

Most of them can fill any position and are very versatile based on the weld.

Tensile strength, which is the ability to resist against being pulled apart, is one of the main difference between each rod.

Typically, the tensile strength of each rod can range from 60,000 to 70,000 pounds per inch. Moreover, depending on the number, the rod coating, weld current, and weld seam penetration depth will differentiate.

In general, most stick welding rods are sensitive to moisture. Low hydrogen stick electrodes that pick up moisture can lead to hydrogen induced cracks. Some electrodes that have been exposed to moisture can be re-dried in a drying oven.

Now, take a look at the following chapter, where we will explain you the different types of welding rods:

Typical rod sizes

Typical rod sizes are 5/64, 1/16, 1/8, 3/32, 5/32, 3/16, 7/32, 1/4 and 5/16 inch. The thicker the rod, the higher your amperage rating has to be. Thus, if you need to weld thin metal sheets, you should also prefer thin welding rods.

Different types of welding rods – overview

Please click a link below to directly navigate to a specific welding rod type.

6010 welding rod

Known as one of the most common welding rods, the 6010 welding rod is suited for use with dirty or corroded metal.

In detail, it can deeply penetrate almost any metal and has 60,000 pounds of tensile strength per square inch.

Moreover, the 6010 runs only on DCEP, which gives it a smooth edge. Little slag chips off and the rod strikes easily. Welding decking, penetrating the gauge metal into the beam, is an optimal choice when using this rod. If you don’t have access to an oxyacetylene rig, 6010 makes the job easy with a portable torch. The electrodes burn at a very high speed, which is excellent for welding bridging and joists. This gives the 6010 the advantage over the other rods.

Drawbacks of using this rod includes it can only be used with a DC+ current since it has a high cellulose sodium coating. Moreover, the arc can be very tight which makes it hard for new beginners who do not know how to control a tight arc. Also, if it becomes drenched, you may have to purchase a new one since it will be damaged.

Overall, 6010 is a great choice for producing marvelous welds.

Forney 31610 E6010 Welding Rod, 1/8-Inch, 10-Pound

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6011 welding rod

The 6011 welding rod is another common rod and sometimes mistaken for the 6010 since they are close in perimeter. The 6011 is a great choice for everyday welding applications because it strikes very easily and can be used for many projects such as welding decking. Its tensile strength is 60,000 pounds per square inch.

Moreover, it has an advantage if you have an AC-only machine since it runs on direct current electrode positive (DCEP). This rod does not run on DC- current and does have a high cellulose sodium coating.

Drawbacks include the slag being tougher to chip off and runs less smooth when doing root passes on pipes. 6011 is just as strong as the 6010 and can be used in multiple positions.

Forney 31210 E6011 Welding Rod, 1/8-Inch, 10-Pound

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6013 welding rod

Stick welding with Rod

Stick welding with Rod

Typically paired with small, entry-level welding machines, 6013 welding rod is a highly versatile rod that can withstand over 60,000 psi per square inch.

The last 2 digits 13 represent the high titania potassium coating on the electrode, which in return is made easily compatible with DC+, DC- and AC currents. The E-6013 is sometimes called the “all-Purpose” welding rod because it is very versatile. It’s one of the most common used rods in welding schools.

Suited for thinner metals, the 6013 performs light to medium penetration and slag can be removed very quickly. 6013 rods tend to be very clean and visually appealing.

Please make sure to use this type of rod only with clean metal sheets, in contrast to the 6010 and 6011 rods.

On the downside, similar to other rods: When it comes in contact with water, it will become damaged.

US Forge Welding Electrode E6013 1/8-Inch by 14-Inch 10-Pound Box #51334

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7010 welding rod

Developed for welding pipelines, the 7010 welding rod is high cellulose rod that is very versatile and can be used for many positions. It is best suited for vertical up and vertical down welding.

Moreover, the 7010 rod creates a deep penetration that produces a weld puddle that spreads easily with rapid solidification.

It can be used with AC or DC- currents and contains 70,000 psi per square inch. It is perfect for high-pressure applications such as welding carbon-moly piping.

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7014 welding rod

Coated in iron powder and titania, the 7014 welding rod is used for shelving, heavy sheet metals, fabrication, and general maintenance.

They reflect smooth beads with ripples. The slag can be easily removed, often times self-lifting. The 7014 rod provides 70,000 psi. Thus rod is good for all positions. The iron powder that it’s coated in yields a very high deposition rate. Recommended currents include DCEP, DCEN and AC.

Hobart 770465 7014 Stick, 1/8-10lbs

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7018 welding rod

The 7018 welding rod produces ductile welds that are very strong. Known for being much smoother and easier than 6011 and 6010 rods, structural welding is most common application with this rod.

Referred as low-hydrogen potassium rods, it is used extensively for factories, shopping centers, dams, bridges, and other high structured facilities. Versatility comes easy with this rod especially because of the strength (70,000 psi). It can be used with DC+ and AC currents.

Drawbacks include they have to be stored carefully and have to avoid water coming into contact at all costs.

Forney 30805 E7018 Welding Rod, 1/8-Inch, 5-Pound

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7024 welding rod

Most commonly used in flat and horizontal positions, the 7024 welding rod has good weldability and is excellent for ships, railcars, truck bodies, and barges.

This rod is ideal for weld penetration with little root porosity. Laying down lots of weld metal is made easy with the 7024. The rod produces smooth welds and the slag comes off easily. They are intended to be used with AC or DCEP/DCEN currents.

Drawbacks include high heat input and these rods are only good for flat and horizontal positions.

Blue Demon 7024 X 3/32" X 14" X 5LB Plastic High Speed Carbon Steel Electrode

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Picking welding rods – video guide

For even more in-depth explanation take a look at the following video provided by Kevin Caron:

Summary

To sum it up, welding rods can be used for multiple projects. Some are better suited for a simple DIY project with less penetration depth while others are better suited for high output currents for thick steel bars. The right welding rod makes your welding process easy and smooth. Every rod listed above has its ideal application.

Do you have any further experience that you would like to share here? Please don’t hesitate and leave a short comment below.

Image Credits: Pixabay / byrev, Pixabay / Skeeze

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